Hmc-electronics MDL Series BK Precision DC Electronic Load System User Manual

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MDL Series
Programmable DC Electronic Load
Models: MDL001, MDL002, MDL200, MDL252,
MDL305, MDL400, MDL505, MDL600
USER MANUAL
Documentation Provided By HMC Electronics
33 Springdale Ave. Canton, MA 02021
http://www.hmcelectronics.com
(800) 482-4440
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1 2 3 4 5 6 ... 79 80

Summary of Contents

Page 1 - MDL Series

MDL Series Programmable DC Electronic Load Models: MDL001, MDL002, MDL200, MDL252, MDL305, MDL400, MDL505, MDL600 USER MANU

Page 2 - Safety Summary

10 Front Panel Figure 1 - MDL Series Front Panel 1) VFD DISPLAY Displays electronic load information. 2) MODULE PANEL KEYS Controls module functi

Page 3 - Safety Symbols

11 Rear Panel Figure 2 - MDL Series Rear Panel 1) GPIB interface 2) Input terminal of module 3) Remote measurement and external input control t

Page 4 - Compliance Statements

12 Protection Functions The electronic load has the following protection functions: Overvoltage protection (OVP), overcurrent protection (OCP), overpo

Page 5 - Table of Contents

13 Panel Operations VFD Display 1. Power on the electronic load. Self-test 2. Press Shift + ⑧ to enter Configuration menu. Sync On Set Von Meter Pro

Page 6

14 Overpower Protection (OPP) The electronic load includes both hardware and software OPP features. Hardware OPP – In the event that the electronic l

Page 7

15 Operations to Clear the OPP State Check whether the input power is within the rated power range or the programmed protection ranges. If it is outs

Page 8 - Product Overview

16 Menu List The following menus can be viewed on the VFD display. Use  keys to scroll through the menu list and press Enter key to enter the selec

Page 9 - Features

17 System Menu Press Shift + ⑦ key to enter the System menu. MENU INITIALIZE INITIALIZE DEFAULT SET Resume all configuration to default settings PO

Page 10 - Front Panel

18 RS232 SET PARITY SET Set up the communication parity NONE (DEFAULT) ODD EVEN HANDSHAKE SET Select the handshake protocol NONE (DEFAUL

Page 11 - Rear Panel

19 Configuration Menu Press Shift + ⑧ key to enter the channel Configuration menu. MENU SYNC ON SET Setup Synchronization ON / OFF function ON (DEFA

Page 12 - Protection Functions

2 Safety Summary The following general safety precautions must be observed during all phases of operation of this instrument. Failure to comply with

Page 13 - (800) 482-4440

20 EDIT LIST Edit list operation file HIGH RANGE Edit high range of list operation LOW RANGE Edit low range of list operation EXT. CTRL SET Exter

Page 14 - Overpower Protection (OPP)

21 Installation Inspection This instrument was carefully inspected before shipment. Upon receipt, inspect the instrument for damage that might have oc

Page 15

22 Installing Modules CAUTION : Static electricity may damage load modules. Please install modules according to standard electrostatic prevention.

Page 16 - Menu List

23 Figure 3b - Module Installation 4. Insert and slide the selected modules into the slot. Figure 3c - Module Installation 5. Insert and tighte

Page 17

24 Figure 3d - Module Installation 6. Install more modules in other slots following the same process (steps 2 through 5). 7. Reconnect the power co

Page 18

25 The following figures show examples of how channels are assigned when single-channel and dual-channel modules are installed. Figure 5 - Channel Nu

Page 19

26 cabinet, please avoid installing the load near the fan, since it may limit air circulation of the load. If you are installing equipment on top of y

Page 20

27 Figure 8 - Module Outline Diagram Note : Dimensions are in millimeters (mm). Input Voltage Selection The electronic load can work under 110/2

Page 21 - Installation

28 Figure 9 – Input Voltage Selection Turn-On Checkout When you turn on the electronic load, the front-panel display will light up briefly while the

Page 22 - Installing Modules

29 If the Electronic Load Does Not Turn On Use the following troubleshooting steps to help solve problems you might encounter when turning on the inst

Page 23

3 DO NOT SERVICE OR ADJUST ALONE Do not try to do some internal service or adjustment unless another person capable of rendering first aid resuscitati

Page 24 - Channel Number

30 Load Connection WARNING : To satisfy safety requirements, load wires between the electronic load and the device under test (DUT) should have a

Page 25 - Location

31 There are two positive terminals and two negative terminals on the rear panel of every module. Single terminal connection is adequate when the inpu

Page 26

32 There are two input connectors. One is the electronic load’s input measurement terminal and the other is the Vsense measurement terminal. When Vsen

Page 27 - Input Voltage Selection

33 Mainframe 8-pin Control Connector The mainframe’s 8-pin control terminal on the rear panel is shown below. This is used for external trigger and ON

Page 28 - Turn-On Checkout

34 External Trigger Connections There are five kinds of trigger modes: 1) Front panel TRIG trigger mode 2) Rear panel trigger mode 3) BUS trigger m

Page 29 - Figure 10 - Fuse Location

35 External ON/OFF Control Connection ON/OFF IN (pin 3 of rear 8-pin Control Connector) is used to toggle the multi-channel electronic load inputs ON

Page 30 - Load Connection

36 PC Control Connection The MDL Series DC Electronic Load can achieve remote control via USB, RS-232, LAN, or GPIB interface, but only one interfac

Page 31 - Remote Sense Connection

37 Operation Operating Modes The electronic load can work in the following modes: 1) Constant current (CC) operation mode 2) Constant voltage (CV)

Page 32 - Parallel Connection

38 Immediate Current Value Set the current level via front panel or by sending SCPI command CURR <n>. If the load is in CC mode, the new current

Page 33

39 Between the 10% and 90% region, the slew rate can be measured by observing the steepest slope portion. In case of very large load changes, e.g. fro

Page 34 - External Trigger Connections

4 Compliance Statements Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with sep

Page 35

40 Transient Voltage Level A/B transient voltage level can be set on front panel or by remote operation. The electronic load can continuously toggle b

Page 36 - PC Control Connection

41 Constant Power (CW) Mode In this mode, the electronic load will consume a constant power. When input voltage increases, the input current will decr

Page 37 - Operation

42 VSLs RsRLCL+-Is Figure 21 - Constant Impedance Mode Ranges When working in CZ mode, you can press the Setup key to enter the RANGE menu. Two overl

Page 38

43 Setting CV, CC, CR, CW, CZ Mode The following procedure will show you a basic example of how to set up your operation mode from the front panel. P

Page 39 - Constant Voltage (CV) Mode

44 Local Operation Mainframe Panel The front panel keys are effective only in the local mode. When the load is powered on, it works in local mode aut

Page 40

45 2. FUNCTION KEYS Key Description Chan This key is used to switch channels. Every module has its own channel number and can be selected from the m

Page 41 - Constant Impedance (CZ) Mode

46 3. ENTRY/SHIFT KEYS Key Description ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ These are number input keys. Esc This key can be used to exit any working state.

Page 42

47 Module Panel Figure 23 - Module Front Panel 1. VFD DISPLAY Bright VFD display shows module‘s operating mode. 2. ROTARY KNOB Used to change par

Page 43

48 Tran Selects the transient mode. Press this key first to enable transient mode before running A/B transient operation and then send the triggering

Page 44 - Local Operation

49 VFD Indicator Function Description The detailed illustration of the VFD and all indicator functions are as follows: Figure 24 - Load Module VFD P

Page 45

5 Table of Contents Safety Summary ...2 Compliance Statements...

Page 46

50 Transient Operation Transient operation enables the module to periodically switch between two load levels, as might be required for testing power s

Page 47 - Module Panel

51 Figure 25 - Continuous Transient Operation Current Waveform Pulse In this mode, the electronic load generates a transient pulse of programmable

Page 48 - Channel Synchronization

52 Toggle In toggle mode, the electronic load will switch between A level and B level when receiving a trigger signal after the transient operation is

Page 49

53 A/B Transient Operation Tutorial Panel Operations VFD Display 1. Power on the electronic load. Self-test 2. Press  keys to select the channel

Page 50 - Transient Operation

54 12. Press Esc key to exit. CH01 CC OFF Vdc = 0.0000V Adc = 0.0000A Wdc = 0.00W 13. Press Shift + ⑦ to enter System menu. Press  key to select

Page 51

55 List Operation List mode lets you generate complex sequences of input changes on a single channel with rapid, precise timing, which may be synchron

Page 52

56 2. Press  keys to select the channel to be edited. CH01 CC ON Vdc=0.0000V Adc=0.0000A Wdc=0.00W 3. Press Shift + ⑦ to enter System menu. Press

Page 53

57 13. Set second step’s width time. Input value and press Enter key to confirm. Step 002 width = 5S 14. Set parameters for steps 3 thro

Page 54

58 List Mode Programming Example If in remote control mode, you can refer to the following example to edit List operation (refer to MDL Series Program

Page 55 - List Operation

59 Triggered Operation Trigger Function Trigger operation can be used in the following operations: transient pulse output, triggered output, and list

Page 56

6 External ON/OFF Control Connection ... 35 Mainframe Extension

Page 57

60 Input On/Off Operation During front panel operation, press the On/Off key to switch the input on/off state. Input On/Off operation will not affect

Page 58

61 When Von LATCH is enabled, the electronic load will begin sinking current if input voltage exceeds Von voltage. When the input voltage drops below

Page 59 - Short Operation

62 4. Select <Von Point> and press Enter. Von Point Von Latch Exit 5. Set the Von Point. Input 5 and press Enter to confirm. Von Point Set =

Page 60 - Von Operation

63 To Recall Panel Operations VFD Display 1. To recall saved data, press the Recall key. It will ask for the Recall Group number. Recall Group

Page 61

64 Table 3 - Module Terminal Pinout Pin Signal Description 1 GND Ground 2 VF Voltage fault indication terminal 3 DI Digital input terminal 4 DO Digita

Page 62 - Save and Recall Operation

65 Remote Sense Function When working in CC, CV, and CR mode, if the electronic load consumes a very large current, it will cause a voltage drop in th

Page 63 - Module Controlling Link

66 3. Press Setup key to enter the channel setup menu, press Enter key to enter the <Mode> selection menu and press  key to select the operatin

Page 64

67 13. The MDL Series with mainframe extension can support a maximum of 16 channels. 0 represents the MDL001 mainframe and 1 represents the MDL002 mai

Page 65 - Automatic Test

68 0 ≤ Tpf ≤ (Ton+ T off) Tpf is test delay time 21. Repeat steps 17 through 20 and set the rest of the steps’ load on/off time. 22. Set condition f

Page 66

69 Table 4 - Save Table PROGRAM 1 Sequence 1 2 3 4 5 6 7 8 9 10 Save Group 1 2 3 4 5 6 7 8 9 10 PROGRAM 2 Sequence 1 2 3 4 5 6 7 8 9 10 Save Group 11

Page 67

7 Setting Up Von Function ... 61 Save and Recall

Page 68

70 Recall Test Files The following is a procedure of how to recall edited test files from the EEPROM. Panel Operations VFD Display 1. Press Shift +

Page 69 - Table 4 - Save Table

71 USB Interface Use Type A to Type B USB cables to connect the electronic load and the PC. All electronic load functions are programmable over the U

Page 70 - Remote Operation

72 RS-232 Interface Use a cable with two COM interfaces (DB9) to connect the electronic load and PC. It can be activated by selecting <RS-232> i

Page 71

73 RS-232 Flow Control The RS-232 interface supports the following flow control options. For each case, the electronic load will send a maximum of fiv

Page 72

74 Pin Signal Description 1 NC No Connection 2 TXD Transmit Data 3 RXD Receive Data 4 NC No Connection 5 GND Ground 6 NC No Connection 7 CTS Clear to

Page 73

75 Specifications Model MDL200 MDL252 MDL305 MDL400 MDL505 MDL600 Input Ratings Input Voltage 0-80 V 0-80 V 0-500 V 0-80 V 0-500 V 0-80 V Input Cu

Page 74

76 Notes: 1) MDL252: User can allocate up to 250 W to either channel up to 300 W total (e.g. 50 W/250 W, 250 W/50 W, 150 W/150 W). 2) The slew rate s

Page 75 - Specifications

77 Supplementary Characteristics Memory capacity 101 Groups Recommended calibration period Once per year AC power input (selectable by switch on th

Page 76

78 SERVICE INFORMATION Warranty Service: Please go to the support and service section on our website at www.bkprecision.com to obtain an RMA #. Retur

Page 77

79 LIMITED THREE-YEAR WARRANTY B&K Precision Corp. warrants to the original purchaser that its products and the component parts thereof will be f

Page 78

8 Product Overview This section describes the main features and menus of the MDL Series DC Electronic Load. The MDL Series is comprised of two parts,

Page 79 - LIMITED THREE-YEAR WARRANTY

22820 Savi Ranch Parkway Yorba Linda, CA 92887 www.bkprecision.com © 2013 B&K Precision Corp. Printed in China

Page 80

9 Features  CC/CV/CR/CW/CZ operating modes  Removable modules for easy system flexibility  Bright VFD display for both mainframe and modules 

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